Our glass baffles reactor optimize mixing efficiency, heat transfer and reaction uniformity.

Basic Technical Specifications:

1. Volume: 1L, 2L, 3L, 5L, 10L, 20L, 30L, 50L, 60L, 80L, 100L, 150L, 200L

2. Vessel: Single wall, double wall or triple wall available.

3. Working pressure: Full vacuum to 0.05Mpa

4. Working temperature: -80°C ~ 250°C

5. Nozzles on the cover: stirrer, liquid feeding, solid material feeding, dosing addition, temperature sensor, reflux & distillation also support customization.

6. Support equipment: include precision temperature control units, high-performance vacuum pumps, agitation sytems and safety accessories.

What is a Glass Baffles Reactor ?

A glass baffles reactor refers to a specialized reaction vessel equipped with baffles made of glass or PTFE materials.

These baffles are strategically positioned inside the reactor to optimize mixing efficiency and reaction uniformity.

While glass baffles are ideal for applications requiring exceptional corrosion resistance and visibility, our reactors also offer baffles in a variety of advanced materials to meet diverse industrial needs.

Key Features of Our Glass Baffles Reactors

1.Baffle Materials: Tailored for Performance

Baffles play a critical role in reactor performance and material selection is key to ensuring compatibility with your process. 

Our customized pilot 100l jacketed baffles process reactor supports baffles made from:

1.1  Stainless steel: high strength and durability for general-purpose applications.

1.2  PTFE(Polytetrafluoroethylene): superior chemical resistance for aggressive acidic or alkaline environments.

1.3  Hastelly: exceptional resistance to extreme temperatures and corrosive media, ideal for high-demand processes.

1.4  Stainless-steel with Teflon Coated: combines structural rigidity with non-stick, anti-corrosive properties.

1.5  Each material is engineered to enhance reactor longevity, safety and efficiency in industries such as pharmaceuticals, chemicals and specialty materials synthesis.

2.Role of Baffles: Precision and Efficiency

Baffles are indispensable in preventing vortex formation, ensuring uniform mixing and improving heat transfer by disrupting laminar flow patterns. This leads to:

2.1  Consistent reaction kinetics.

2.2  Reduced batch processing time.

2.3  Enhanced product quality and yield.

Their absence can result in inefficient mixing, temperature gradients and compromised process scalability.

3.Design Advantage: Non-Instrusive Installation

Unlike conventional designs, our baffles are integrated into the reactor’s interior without occupying functional ports on the vessel head. 

This preserves access for sensors, agitators or feed lines, ensuring maximum flexibility for complex processes.

4. Beyond Baffles: Comprehensive Customization

In addition to baffle customization, we provide end-to-end tailored solutions for reaction vessels, including:

4.1  Custom jacket designs for precise thermal control.

4.2  Modular configurations for pressure, vacuum or aseptic requirements.

4.3  Integration of advanced instrumentation, agitators or sampling systems.

For more information, please visit:

Custom Jacketed baffle reactor

https://njhjchem.com/product/glass-reactors/customized-pilot-100l-jacketed-baffles-process-reactor/