The CAP-AUTO series of fully automatic online atmospheric plasma cleaners introduced by CIF integrates a single-axis module with a rotary spray plasma unit. The spray height is adjustable, and the motion trajectory can be customized according to specific requirements. Loading and unloading are facilitated through chain or belt drive systems, enabling seamless integration with upstream and downstream processes, thereby achieving efficient plasma cleaning treatment of products on the production line.

Application

The fully automatic online atmospheric plasma cleaning system is used for pre-treatment in printing, coating, and dispensing on mobile phone housings; surface modification of screens; cleaning connectors; and screen and transfer printing in industrial applications. It improves material wettability, enhances adhesion and bond strength, and removes organic contaminants, oils, and greases.

Function & Features

• Intelligent control and data management

Features a 15.6-inch color touchscreen with Chinese and English interface options, enabling real-time monitoring of process parameters and offering data storage, output, and traceability for full-process production control.

• Automated control system and process flexibility

It uses a PLC control system for fully automated cleaning, with flexible parameter settings and adjustable processing areas to meet various production needs.

• Efficient and stable processing structure design

Supports single- or double-sided plasma processing with stepper motor drive for stable, efficient operation; features a belt/chain conveyor system that ensures smooth running and seamless integration with upstream and downstream processes.

• High-performance nozzle and generator configuration

It features third-generation imported alloy rotating nozzles that are heat- and oxidation-resistant with a long service life. After aging treatment and frequency calibration, they achieve optimal resonance with the equipment's signal system, significantly increasing processing area and efficiency compared to traditional single-point direct spray systems. The plasma generator has adjustable power, an external excitation oscillation circuit, and automatic frequency tracking for stable performance and over 10% higher output.

• Safety protection and convenient maintenance design

It features integrated ceramic insulation for reliable, safe operation; includes a safety protection and self-check system that automatically alerts and resolves abnormalities to enhance maintenance efficiency; equipped with a safety shield and a transparent acrylic window for operator protection and real-time process monitoring.

• Environmental protection and structural optimization design

It features a top exhaust system that quickly removes processing gases, ensuring a clean workshop environment; the built-in control cabinet simplifies the structure, enhances appearance, and saves installation space.

• Wide processing capacity

The maximum plasma processing width reaches 300mm, with interchangeable nozzles to meet various workpiece size requirements.

Technical Specification

Number of Nozzles	2 nozzles
Processing Mode	single-sided processing, manual height adjustment
Plasma Generator Power	2 KW
RF Generator	18-40khz double pulse secondary inverter
Working Height	750 mn
Potential Energy On The Surface	10 ev
Plasma Processing Height	0-50 mm
Effective Processing Width	0-300 mm
Nozzle Module Traverse Speed	0-1000 mm/s, adjustable, resolution: ±0.1
Belt Speed	0-600 mm/min, adjustable
Nozzle Operation Mode	reciprocating
Nozzle Driving Mode	motor drive
Driving Method	chain drive
PLC	Mitsubishi PLC
Control System	Independently developed V3.0 plasma processing system, man-machine interface
Warning Device	Three-color light alarm

CIF is a Chinese manufacturer of plasma cleaners, UV Ozone cleaners, spin coaters. Our factory covers an area of over 4000 square meters. We have obtained a number of patents and have passed GB/ T19001-2016 /ISO9001-2015 quality management system certification, GB/T24001- 2016/ISO14001:2015 environmental management system certification.