Full automatic liquid preparation system:
The fully automatic solution preparation system is one of the commonly used equipment in the pharmaceutical production process. It is used in the production of sterile preparations, biological preparations, vaccines, eye drops and other drugs in the sterile pharmaceutical industry. In the production of biopharmaceutical engineering and other industries, in order to avoid the risk of cross contamination in the production process, the design of each program must meet the requirements of high quality, The unit design of automatic liquid preparation system is a concrete embodiment of realizing rapid response to the requirements of production process and reducing production cost and energy consumption
The design and manufacture of the fully automatic liquid dispensing system module refers to the integration of the liquid dispensing tank and the material pipeline system into one module, and the pre installation and commissioning of the liquid dispensing system applicable to small tanks in the factory. The system can fully realize the automatic operation of dispensing liquefaction. During the production process, through the setting of weighing system, liquid level control system, conductivity, PH, temperature, pressure, flow rate and flow parameters, the system can realize the full automatic control of the process. The man-machine interface of the touch screen can realize dynamic balance. The production implementation data can be traced back and printed, and communication and control can be realized with the upper computer. The system is simple in operation, reliable in performance, and can avoid manual misoperation, Improve the energy efficiency and quality of liquid preparation. At the same time, we have a perfect quality control system to provide users with required technical specifications and various verification support to ensure the traceability of product quality
 

Entry name	Parameter setting
Full automatic liquid preparation system	It is used in the production of antibodies, sterile preparations, biological agents, vaccines, eye drops, etc
Design volume	1L-5000L
flow	1-2000L/H
Weighing Module	1-10T
level control	have
conductance	0.1-999 ms/cm
PH	0-14
pressure	0.1-10bar
control	PLC
Degree of protection	Above IP65
data record	Traceability
file	Conform to cCMP requirements, DQ (design qualification), IQ (installation qualification), OQ (performance qualification, PQ (process qualification))

 
 
Design requirements for online liquid preparation
1. Comply with cGMP design principles
2. Integrated design can effectively save space
3. Record and ensure the parameters and steps of batch production and cleaning process, and the data is traceable
4. No dead corner, easy to clean and maintain
5. Fully automatic liquid preparation and transmission process
6. Online automatic CIP cleaning system (automatic conductivity detection)
7. Online automatic SIP sterilization system (automatic temperature measurement and recording)
8. Online automatic water supplement, weighing and constant volume system
9. Complete test system of online filter
Structural features of automatic liquid dispensing system
● Configuration: mechanical seal: hard seal, no dead angle
● Weighing system: automatic weighing
● Pressure gauge: online pressure control
● Respirator: online sterile
● Magnetic stirring: it can realize stirring during liquid preparation
● Tank bottom valve: aseptic design
● Control system: DCS control system, which adopts integrated control, LCD screen and touch screen to display human-machine interface
● Executive standards of automatic liquid preparation system: GMP, FDA, COS, GB150-1998, HG/T20569-94, HG/T20584-1998, HG/T20583-1998
Design volume: 10L/H-2000L/H, or customized according to customers
 

Suzhou COSTONES Instruments Co., Ltd. (COSTONES) is an instrument company focusing
on separation and purification. It is an equipment supplier and service provider
for biopharmaceutical, cell therapy and gene testing. It is committed to providing
users with industry-leading technical support and services.
The company has a perfect service system and executive power. It interprets the
user experience from the four aspects of technical communication, scheme design,
technical support and after-sales service, and tries to achieve seamless connection
in every link until it is recognized by customers.
For a long time, we have maintained good cooperative relations with domestic and
foreign suppliers. The main products include protein purification system,
compressible chromatographic column, ultrafiltration system, chromatographic
ultrafiltration accessories, etc., and provide maintenance services and customized
product services;
At present, Suzhou quarrying has provided high-quality services for
biopharmaceutical, cell therapy, research institutes and scientific research users.
It has carried out in-depth cooperation with customers and become a reliable partner
for customers to achieve win-win results.
We take quality first as the standard, quickly respond to customer needs, help
customers solve problems, improve efficiency, and take improving core
competitiveness for customers as our service tenet. We are willing to realize our
own value while creating value for customers and society through our unremitting
efforts.