Lab Scale Falling Film Evaporator for Ethanol Recovery
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FFE-250
LABOAO
Any port in China
Plywood case package
The FFE-250 falling film evaporator include body,thermal conductivity oil furnace, alcohol tank and accessories. The FFE falling film evaporator is used in CBD extraction to recover the ethanol.It is suitable for evaporation and concentration of all kinds of materials, especially for materials that are not easy to scale. Easy to evaporate or have strong heat sensitivity. Our FFE falling film evaporatormaintains a high evaporation rate,which significantly increases the throughput of crude oil production. The Alcohol tank is made of S304/S316 Stainless steel,which has good corrosion resistance and meets the requirements of GMP.
- Description
FFE-250 Falling film evaporator is an industrial device to concentrate solutions, especially with heat sensitive components and recover solvents, like ethanol, hexane, heptane, etc. The fluid will create a film along the tube walls, progressing downwards (falling) - hence the name. It is specifically suited to process the products with a low viscosity and a low tendency for fouling.
In general the evaporation takes place inside the vertical tubes, which is called shell-and-tube heat exchanger, crowned by a proprietary liquid distribution device. The fluid distributor is designed carefully in order to ensures an efficient and uniform distribution of the liquid to all the tubes along which the product flows as a continuous film falls, driven by gravity.
The whole solvent recovery system not only includes falling film evaporator, but also equips circulation heater (steam generator as an option), water cooling tower, circulation chiller, vacuum pump and all accessories.
- Feature
1. 97% - 99% single pass solvent recovery efficiency.
2. Durable S304/S316 sanitary stainless steel construction.
3. Continuous feeding and discharging with optional liquid transfer pumps.
4. Optional upgrade to Engineering Peer Review, GMP and UL standards.
5. Short residence time for the protection of heat sensitive components.
6. Real-time monitoring of vacuum level, temperature and feeding speed.
7. Continuous feeding and discharging with optional liquid transfer pumps.
8. Small footprint with large capacity, from 100L/hr to 500L/hr (ethanol).
9. Turnkey system with supporting chiller, heater or steam generator, vac pumps, etc.
10. Compatible with multiple solvents, like ethanol, hexane, heptane, etc (factory adjustment needed).
11. Dual stage plate heat exchangers to be compatible with water cooling tower for lower equipment and power cost.
- Specification
| Model |
Description |
Size(mm) |
Weight(kg) |
| FFE-250 |
Evaporation capacity |
250L/H |
|
|
1200*900*3000 |
600 |
| Working power |
Heating Power |
48 KW |
|
| Cooling Power |
11.05 KW |
|
| Pump Power |
5.5 KW |
|
Connectors
(Quick Connectors) |
Inlet Joint |
25 Φ |
50.5 Clamp |
| Solvent Outlet |
25 Φ |
50.5 Clamp |
| Product Outlet |
25 Φ |
50.5 Clamp |
| Vacuum Outlet |
25 Φ |
50.5 Clamp |
| Chiller Inlet |
25 Φ |
50.5 Clamp |
| Chiller Outlet |
25 Φ |
50.5 Clamp |
| Heater Inlet |
DN25 Flange |
| Heater Outlet |
DN25 Flange |
Technical parameters of thermal oil furnace:
| Product Name |
Description |
Size(mm) |
Weight(kg) |
| FFE-250-48 |
Heater |
Power |
200-240V
50Hz |
2400*1050*1850 |
850 |
| Thermal Power |
48KW |
| Thermal Fluid |
Thermal Conductivity Oil |
| Design temperature |
300℃ |
| Maximum Working Temperature |
350℃ |
| Temperature Control Accuracy |
1℃ |
| Inlet & Outlet |
Flange DN25 |
Technical parameters of air-cooled chiller:
| Model |
KC-012SB |
Cooling Capacity |
KW |
41.7 |
| Kcal/h |
35862 |
| Total Power Input(kw) |
11.05 |
| Power Supply |
3PH-220V/60HZ |
| Frozen water flow |
m³/h |
8.28 |
Cooling Agent |
Name |
R22 |
| Charge Quantity(kg) |
8.2 |
| Control Mode |
External Balance Thermal Expansion Valve |
Compressor
|
Type |
Entire Seal Vortex Type |
| Power(kw) |
9.4 |
| Starting Mode |
Sequential direct start |
Condenser Pipe |
Type |
Efficient copper tube fin type with internal thread |
| Surface area/row m² |
1.92/3R |
Cooling Fan |
Form |
Low noise axial flow (low noise outer rotor fan) |
| Blast Capacity CMM |
220 |
Evaporator |
Type |
Stainless Steel Water Tank Coil Type |
| Turnover Water Caliber |
PT2″ |
| Built-in Tank Capacity(L) |
150 |
| Built-in Pump Capacity(kw) |
1.1 |
| Safety Protection |
Compressor overheat protection, overcurrent protection, high and low pressure protection, overtemperature protection, flow protection, phase sequence/missing phase protection, exhaust overheating protection. |
| Machine Dimension |
L×W×H(mm) |
1500×780×1600 |
| Weight(kg) |
450 |
| |
|
|
|
Alcohol Tank：
| Product Name |
Description |
Size(mm) |
| Alcohol tank |
Material |
304 Stainless steel |
φ408*532 |
| Surface treatment |
acid passivation |
| Volume |
50L |
| Connectors |
Connector1 |
50.5Clamp vacuum pressure gauge |
| Connector2 |
φ25 inlet and outlet pipe (with sight glass) |
| Connector3 |
50.5Clamp air pipe |
| Connector4 |
50.5Clamp discharge pipe |
bio-equip.cn
Zhengzhou Laboao Instrument Equipment Co., Ltd (LABOAO) is a high-tech enterprise integrating R&D, production, sales, import and export, and is a leading laboratory equipment solution provider in China. LABOAO is headquartered in Zhengzhou, China. It has a group of excellent management and technical personnel who strive for excellence and constantly pursue progress and innovation. After fifteen years of hard work, it has achieved sustained and steady development, and its products are exported to Europe, America, Southeast Asia, the Middle East, South Africa, etc. 150 countries, we are working hard to establish a global regional service agency to provide better services and products for global customers.
The company has always adhered to the corporate tenet of "innovative technology, life first", focusing on laboratory research, life science, biomedical engineering and other fields, focusing on continuous innovation and development, improving the technical content of products, enriching product categories, realizing product upgrades, and gradually strengthening the enterprise. Core competitiveness, LABOAO regards product quality as the vitality of the enterprise, all our products have undergone strict testing and quality inspection, and have established a set of strict internal quality control system in accordance with international quality standards, and meet strict international standards. So far, the company has passed ISO9001 quality management system certification, EU CE, SGS, TUV, CNAS and other certifications.
LABOAO's main business involves laboratory instruments/consumables, life science instruments, chemical analysis instruments, optical instruments, medical equipment, drug inspection instruments, agricultural instruments, food inspection instruments and other industry-related instruments. Our products are widely used in laboratories, scientific research institutions, universities, chemical companies, hospitals, new energy, agriculture, food, metallurgy and mining, construction, petroleum and other industries.
The company introduces world-class automated production equipment and production technology, and continuously expands production capacity to meet customer needs. The investment of advanced production equipment and software facilities makes the enterprise more international standardization and standardization. LABOAO actively carries out various cooperations such as OEM and ODM with world-renowned enterprises. In continuous practice and application, LABOAO will continue to provide high-quality products and services to global customers.
Our company has 78 employees and 20 R&D teams. More than 85% of the company's employees have more than three years of professional foreign trade experience. 10% of the annual sales are focused on product development and improvement. We believe that only excellent teams can High quality service is good for customers.
We advocates the corporate spirit of "integrity, dedication, integrity, cooperation". With its rich network marketing experience, corporate strategic management and talent advantages, the company constantly explores the past, forms an international channel brand, and incubates international brands with Internet thinking. Mission, strive to achieve our vision of redefining the premium and impact of Chinese products in the global market!
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