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DPF800 Nozzle Starch Centrifugal Separator
DPF800 Nozzle Starch Centrifugal Separator
Origin of place China
Model DPF/DPFX
Supplier Liaoyang Shenzhou Machinery Equipment Co., Ltd.
Price
Hits 99
Updated 4/30/2025
  • Product Detail
  • Company Profile
Product Description

1, Large production capacity and regulation range, good separation results.

2, The diameter of drum and disk is big, it have biggish separation space and sedimentation room, the time that material stay in the drum is long, i.e. the treatment time is long, therefore it improve the separation effects and increase the processing capacity.

3, Make use of internal circulation, which can improve the separation effects and concentration of heavy phase. (Underflow thickness can highest achieve to 20Be) After the heavy phase go through nozzles, then the heavy phase discharge out from volute. While the heavy phase go through the bottom of volute, some of heavy phase go back to the heavy phase zone(in the drum) for second separation by passing the refluent pipe, by which it can improve the separation effects and concentration of heavy phase. This machine operate conveniently and stably.

4, Drum adopt upper lifting type configuration, stable operation. There is no material leakage, no pollution in vertical shaft system and easy maintenance. Easy to take out the drum.

5, Long-term continue operation, little stop, stable operation. Don't need to wash the drum and disk frequently.

6, Outer-block nozzle is easy to wash and needn't disassembly the disk. Large nozzle diameter and excessive nozzle quantity , uneasy block;

7, Using imported S-K-F bearing, the bearing can bear large capacity and has a long-term life-span. Adopt oil pump can supply the oil continuely and controlled by PLC automatically, so make the lubricate safety and credibility.

8, The vertical shaft is bi-support even intensity balanced framework, therefore it have great fatigue resistance and good under stress condition.

9, Great load capacity of strap. And the life-span is long. Easy to change the strap, don't need to disassembly the vertical shaft. The strap is tensioned by spring, don't need to regulate the strap after start-up, stable under stress, no skidding, which improve the life-span of strap.

The starch separators are disc separators with high speed and continuous nozzle discharge. They are mainly used for protein separation in the starch industry, like corn starch, sweet potato starch, cassava starch and potato starch, etc. for purifying starch, previous concentration, separating protein and recovering starch in starch production and also separating two-phase liquid-solid, recovering concentration or purifying, such as bleaching earth, recovering pulp, waste water, etc.

All the parts of the separator contacting the materials are made of stainless steel, therefore it meets the requirement of food hygiene.

The design production and acceptance check are complied with JB/T6419 "Disc Starch Separator"
We devote ourselves to reach and develop the most proffessional and efficient equipment in starch processing industry, it collects all the advantages of various separator such as small vibration, large capability, stable running and so on.

It's mainly used in pre-concerntration starch, separation of starch and gluten, concerntration of gluten(protein), clarify of
process water in the after step and so on.

In the starch separation process, the separator rotates in high speed the creates the centrifugal force, so the seoaration
efficiency id improved.At the same time maximized the production efficiency.

 

Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment
















 


 

Description:

Corn starch,use disc separator to separate the starch and gluten,the gluten ,also called protein,will be coming from the light liquid phase while the crude starch milk discharged from the heavy liquid phase,,there is about 1%-2% gluten remains in the crude starch milk which needs to be deprived of . In the old fashioned process,during this process,3 disc separators would be adopted of the same model but the different diameter of the nozzles.For the large investment ,such group has been out of date.Today,for bigger capacity factory ,one set of disc separator with a 9-12 stage hydro cyclone to wash the starch milk and get the pure corn starch.commonly,1kg corn could obtain 0.7kg corn starch. 


Main parameter of disc Separator model DPF445, DPF530 and DPF550

Main parameter

DPF445

DPF530

DPF550

Bowl Inner Diameter

445 mm

530 mm

550 mm

Disc Number

73

80

110

Bowl Rotating Speed

5100 rpm

4650 rpm

4500 rpm

Separating Factor

6480

6400

6230

Disc: Diameter

310 mm

 

429 mm

Throughput Capacity

35000~40000 L/h

45000 L/h

75000 L/h

Starting Time

≈2 min

≈ min

≈4 min

Motor Power

Nominal Speed

37 Kw

1470 rpm

37 Kw

 1470rpm

55 Kw

2920 rpm

Nozzle

10

10

12

Overall Dimension (L×W×H) mm

1503×1129×1516

1430×1174×1544

2044×1320×1954

Weight (kg)

1100

1550

2100

Main parameter

DPF500

DPF800

DPF1000

Bowl Inner Diameter

470 mm

810 mm

1000 mm

Bowl Rotating Speed

5100 rpm

3000 rpm

2700 rpm

Nozzle

10

20

30

Separating Factor

6900

4950

4150

Throughput Capacity

50000 L/h

130000 L/h

240000 L/h

Motor Power

37 Kw

110 Kw

250 Kw

Overall Dimension (L×W×H) mm

2013×786×1714

2808×1575×2319

3950×2050×3050

Weight 

1900kg

6550kg

1000kg


Starch separator Advantage:

1. Big diametre of frum, large area of disc, strong capability of separation, excellent effect of production.

2.The material of drum adopts imported high-strength corrosion-proof stainless steel, which assures the safety and stability of separator.

3. Fitted with hydraulic system for lifting drum, which makes more easily to check the drum and replace nozzles.

4. Adopting top-suspension driving, which makes the separator with high rotation stability, and largely improves the using life of bearings and main shaft.

5. Adopting automatic control of lubricating oil circuit, which protects and prolongs the using life of driving system.

6. Adopting big nozzles, which has big feed capability, reduces the chances of block, assuring the continous production.
Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment
Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment

Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment
DPF type separator is mainly consists the feed device, rotating drum, cover, the body,horizontal shaft, vertical shaft, ground water pump, machine base, motor and other components.

When the rotating drum running a high speed, when the material enter into the disc separation area through the feeding pump (1), under the action of the centrifugal force field, the starch particles slip to the inside wall of the drum, discharged from the nozzle(2),and the light phase like protein and others will collect to the drum center, discharged out of the machine via centripetal pump(3).The machine has a washing bottom pump, the washing water into the drum from the vertical center hole(4), it is used for washing the yellow paste of the starch material, and effectively improve the quality of starch.

Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment
Liaoyang Shenzhou Machinery Equipment Co., Ltd. belongs to SHENZHOU international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.

Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers!

Exported country:

At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
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